المدونة

CNC testing and quality control is a broad process of checks and verifications that make machined parts fit the possibly strict specifications. The trend is back to one inspection each stage of correcting the error at the city of its origin, as it was done in the design review stage, perfecting the review stage at each step in tightness of the tolerance necessary in precision manufacturing. Important activities are first article inspection, in-process inspection, and final inspection with precision measuring tools. When key documentation and traceability systems are properly maintained, continuous improvement and customer confidence follows. With the changing manufacturing demands, it is important to have in place, strong quality controlling structures in terms of providing high-precision parts which are dependable and involve international standards as well as customer expectations.

Surface treatment on sheet metal is so diverse and with each method having its own advantages on a given application. The correct finish can enhance performance, appearance and durability of a part immeasurably, not only the more familiar mechanical operations such as sanding, grinding, but also such techniques as anodizing and laser etching. The factors that determine your success in the selection of your finish is knowing your application requirements, your operating environment, your budget constraints and production volume. Considering all these factors and using the knowledge possessed by seasoned manufacturers, it is highly possible to realize the best possible results, which are both functional and aesthetic regardless of the fact that they might also be cost-effective.

Surface finish injection molding is a very important step of producing plastic parts that influence the functional and esthetic performance of the production. The process of selection based on the requirements placed by an application, the properties of materials, constraints of manufacturing processes and cost implications should be carefully considered. The normal ranges of finish include mirror-polish SPI-A types to very textured SPI-D types of special functional needs. In order to succeed, corresponding appropriate finish to the targeted application needs to be identified and the tradeoffs between the benefits of performance and the associated complexities of manufacture and cost have to be achieved. Our modern manufacturing capacity, as well as extensive knowledge of manufacturing surfaces with the Ra 0.025 surface roughness guarantee that our clients obtain the best surface finish that suit their specifications.

The components of a CNC lathe like headstock, tailstock, bed, carriage, chuck, spindle, tool turret and control panel are considered the basic building blocks and undertake different functions during the precision machining process. There are optional accessories such as chip conveyors, bar feeders, coolant systems that improve productivity and automation functions. These equipments are made out of high quality materials including cast iron, hardened steel and sophisticated electronics to provide superior precision ( cancer: 0.001 mm tolerance levels ), enhanced productivity, better quality, and flexibility of operation in various industries including automotive industries, aerospace industries, industries manufacturing medical equipment, and electronic manufacturing, hence they are the essential tools in any precision manufacturing operations today.

These alloys are 6061-T6 aluminum which are highly corrosion resistant, have high weldability, and are economical, as well as 7075 aluminum, which is almost twice as strong as 6061 but with a lower corrosion resistance, and welding issues that limits its use to high-stress aerospace and performance applications as precision mold components and even automotive connector applications. This selection is subject to balance between the strength requirements, environmental, manufacturing processes, and cost, where 6061-T6 is the most suitable selection in most precision manufacturing applications because of the balance of properties and processability.

CNC metal machining can be defined as a high precision manufacturing technology that involves complex metal machining with a high standard of accuracy and regularity by using computer command guided machineries. Such technology has benefits that may be used in various industries such as automotive, medical, aerospace, and electronics, such as; precision tolerances ( +/- 0.001mm ), superior repeatability, and material flexibility. Such optimization of design, selection of materials and working with manufacturing experts that can meet the precision and quality demands of the world are all key aspects to excellently succeed.