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Arabic Aerospace Parts Manufacturing
Major manufacturers of aerospace components depend on us to maintain their designs accurately and see that their projects are completed as expected. We realize that what we make is used in pre-production testing and the evaluation of prototypes for aerospace projects such as wiring management products, drone items, inner parts of airplanes and others.
We regularly work with our clients and their procurement teams and at every step, we involve an internal expert, so the parts we make are of the precise quality requested and ready on time and within budget.
Maintaining design quality and starting projects according to schedule is important for leading aerospace part manufacturers and we help them manage these tasks.
We know that our manufactured products help in the pre-production testing and assessment of UAVs, UAV parachutes, vehicle interior components and wiring organization systems, among other aerospace fields.
Aerospace Component Mold Design and Product Showcase
Custom Hardware Supply Solutions to Meet Any Demand
This is a very risky task, mainly because at the beginning, the materials and processes are new and being evaluated. Product engineers use ZCmold to quickly adjust their designs, test samples in the planned materials and form challenging shapes in order to face these problems. Our automated manufacturing services take care of every part of making a product, starting with design and prototyping, going through hot-fire checks and ending with its launch.
Products Engineered to Meet Rigorous Safety Standards
Providing parts that perfectly fit your specifications is very important to us. For this reason, we meet quality standards including ISO 9001:2015+AS9100D, WBENC (National Women’s Business Enterprise Certification), WOSB (Woman-Owned Small Business) and Nadcap.
1. The production of aerospace and defense production and prototype parts by injection molding, CNC machining and additive manufacturing is covered by ISO 9001:2015+AS9100D.
2. Nadcap: For manufacturing to follow rules for non-standard machining.
3. WBENC and WOSB: When you satisfy the conditions of WBENC that a company must be owned, managed and operated by women.
The manufacturing of aircraft, satellite and UAV parts that we do complies with strict standards in aerospace and defense because of our ISO 9001:2015+AS9100D certifications.
Custom Aerospace Injection Molding Services with ZCmould
Being able to say “yes” is our advantage; this means we can help clients with projects that others can’t fulfill. We have supported aerospace companies of all sizes with our detailed services which consist of:
We check every part design for limits on the manufacturing process by reviewing the design of important parts such as the gate, ejector pin and the parting line.
Thorough reporting on the First Article Inspection Report (FAIR) to verify that all requirements are fulfilled by the components.
We are certified against AS 9100, so we can meet the standards defined for the aerospace and defense industries.
Our assistance works equally well for large and small projects, so we can accommodate any special production requests.
No matter where you are, we provide an extensive variety of engineering materials and many include carbon fiber fillers for greater toughness and strength.
To reduce time, we supply bridge and instant prototype tools.
Urethane Casting and 3D Printing: We help customers by offering practical and financially convenient testing and prototyping methods.
Some of the processes we offer are ultrasonic welding, EMI/RFI shielding, overmolding, assembly, inserts, heat stake inserts and custom finishes.
Material Test Samples: As proof that the materials meet requirements for performance and quality, we can offer samples.
Scientific Molding (Optimized Process Development): We guarantee consistency and quality by optimizing the molding process with scientific techniques.
To better the design for stronger and more effective results, we perform mold flow analysis.
Reaching Tight Tolerances: Our expertise is in meeting the highest levels of accuracy by reaching tight tolerances for certain properties.
Production in the USA and Abroad: We want our customers to have options and lower costs, so we offer manufacturing in the US as well as overseas.
Post-Mold Machining: We can get the necessary shape and accuracies by processing parts after molding, using our CNC department.
We also make sure you understand how to use injection molding equipment. Our group of experienced engineers:
Chooses the right method for manufacturing based on what you need it for (prototype, selling, low or high volume production).
Checks and improves designs and helps you experiment with different software tools.
Give us your CAD file to get a free quote and see if your part can be manufactured efficiently. We’re looking forward to your choosing us. We’ll always try to beat any lower injection molding quote you give us.
Aerospace Plastic Injection Molding and Additional Capabilities
We use many design technologies, not just injection molding, to make the parts demanded by the aerospace industry. Our CNC milling, CNC turning and live tool services make sure aerospace components have the exact design and appearance intended. We have adapted the way we work by introducing urethane casting and 3D printing techniques into our aerospace plastic injection molding procedures after having experience for 20 years. The strong and heat-resistant glass and carbon fiber reinforced compounds allow us to produce parts that can handle strong and hostile environments. Examples of projects are:
Emergency door latches
Parachute boots
Armrests
Overhead locker doors
Turbine blades
Panels, housings, and lenses
Weapon components
Transit, storage, and impact protection
Extreme operating environment equipment
Housings
Fuse covers
Metal replacement components
Turbine blade holders
Additionally, our program management expertise supports design, development, validation, and qualification. We strictly adhere to specifications, ensuring lot and batch traceability, and are ISO 9001:2015 and ITAR registered.
Manufacturing Aerospace Components
Services and goods for aerospace and defense businesses must be created accurately and with quick responses. We handle all the paperwork for industry standards and regulations, no matter how small or large your job is.
To satisfy the material and volume demands in aerospace and defense, we depend on a range of manufacturing methods which include machining metals and plastics using 5-axis CNC machines, making tools for aerospace injection molding and using Carbon DLS for additive manufacturing. Manufacturing all assemblies in our USA facilities outside of Shenzhen is very important for the making of aerospace parts. Our role on your project is important and we deliver more than just parts.