Manufacturing Parts for the New Energy Industry

Charging Stations, Solar Power Systems, New Energy Vehicles, Energy Storage Systems

 
Accueil / nouvelle énergie

What Components and Parts of Products Can We Customize?

These areas are new energy vehicles, solar power systems, charging stations and energy storage systems. Should you need more information about the product’s use, please send us a question.

Electric vehicle charging station units with connected cables, highlighting integrated liquid-cooled heat sink assemblies for high-power electronics.

Charging Station

Ideal for ultra-fast EV chargers and power electronics, liquid cooling is meant to be used for radiator parts.

Solar panels on a rooftop with a wind turbine in the background, representing renewable energy systems and weatherproof component integration.

Solar Power System

PV mounting clips, photovoltaic combiner box parts and plastic inverter housings are part of what we offer.

Large outdoor energy storage container units installed on a grassy field under a blue sky, showcasing a battery storage system.

Energy Storage System

There are aluminium heat sink bases, frames that help with cooling, watertight cases, holders for plugs and power module components.

How RJCMold’s Injection Molding Services Can Support the Energy Sector

Many areas of our life such as transportation and heating, use energy from fossil fuels while sustainable energy comes from solar, wind and hydropower. The fact that energy is demanded more every year due to progress in sectors and the growing population leads energy companies to expand which in turn boosts the demand for replacement parts.

Creating parts for energy use does have its own set of problems. It is essential for the manufacturing process to handle extreme environment, tough industry regulations, tighter budgeting and ensure constant energy provision. This technology is most useful in the mentioned areas.

A closed metal mould is heated to melt the plastic which is then injected into it from the nozzle. The hardened plastic should be made into the best components by selecting the correct injection moulding manufacturer. To get the components they require, many businesses depend on ZCmould.

Discover our comprehensive service offerings for engineered resins.

ZCmould works with engineered resins and is known as a professional contract manufacturer. Good service to our clients is possible because we continue to manufacture in both the US and China since 2003. For your engineered resin projects, we are the top partner as we operate a well-equipped facility, employ expert engineers, have ISO 9001:2015 certification and keep operating all day, every day. If you want more details, review our abilities or contact our specialists for help.

Ensuring Part Performance with Engineering-Grade Materials and Advanced Processes

Depending on the specific energy source, environmental conditions, or equipment type, plastic components must meet a broad spectrum of performance requirements. In the oil and gas sector, for instance, parts such as fittings, clamps, and pump components must withstand severe environments and remain durable when exposed to corrosive chemicals and materials.

To support the development of components that endure these demanding conditions, ZCmould offers a wide selection of high-performance injection molding materials. These include engineering-grade plastics, thermoplastics, and specialty polymers that deliver enhanced performance characteristics—such as increased mechanical and tensile strength, chemical and corrosion resistance, UV protection, and more—all within a single component.

Additionally, ZCmould provides overmolding capabilities, which further extend the advantages of injection molding. This process enables the efficient production of complex components and assemblies made from two or more materials, reducing lead time while improving strength and functional properties like impact and thermal resistance—ideal for rigorous energy sector requirements.

Through overmolding, rigid plastics can also be combined with soft elastomeric materials to improve features like electrical insulation and sealing. In many cases, overmolding helps reduce overall costs by removing the need for separate seals, connectors, or O-rings, and by cutting down on assembly labor.

Fostering Innovation with Fast-Track Prototyping Solutions

For plastic parts, it is necessary to meet various performance criteria, depending on the source of energy, the environment or the kind of equipment. Particularly, for the oil and gas sector, pieces such as fittings, clamps and pump components are questioned as to whether they can take stress and corrosive chemicals for long periods.

The high-performance injection moulding materials made by ZCmould assist in making parts that resist the difficulties faced in extreme environments. Among these are engineering-grade plastics, thermoplastics and speciality polymers which make one part stronger, more chemical and corrosion-resistant, offer extra protection against light and have other improved qualities.

The company also includes overmolding features which boost the effectiveness of injection moulding. Because of this process, energy companies can make complex elements and machines from several materials with high quality and in less time.

Putting rigid plastics over elastomeric materials using overmolding helps improve electrical insulating and sealing properties. In most cases, merging the sealing function and the assembly of parts into one step decreases expenses.

Consistently Producing Durable and Reliable Parts

When it comes to the energy industry, machines not working is not an option at any time. If components fail, it can interrupt or stop all operations which can cost a business a lot of money. It is essential that the components are built to cope with the constant pressure of being used all the time.

By having both computer-aided design and precision mould tooling at ZCmould, we can make products that are really durable and can be produced again and again. We deliver different injection moulding solutions using effective quality control and tight inspection processes to meet the energy industry’s requirements. Moreover, an engaged ZCmould quality engineer will thoroughly review products and create clear, complete reports to show that each product follows all your performance and legal rules.

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