Custom Medical Parts
Zcmould is certified by the ISO and holds a license from the Food and Drug Administration (FDA). We offer quick injection moulding help to companies in medical equipment, so they can successfully introduce their products to the market. We realize that the successful carrying out of testing, validation, verification and limited sales of our products heavily depends on the components we manufacture.
Since this job has such importance, we are always closely involved with the design and procurement teams of our clients from the beginning to the end of a project to be sure we supply high-quality items promptly. At every step, from development to completion, we ensure the involvement of the proper experts because of how efficient our production is.
Medical Parts Mold
Medical Products
Molding Capabilities for Medical Devices
Our expertise in making challenging parts that most of our rivals cannot provide is what our clients value most. Getting ISO 13485:2016 certification confirms that we are dedicated to giving exceptional service. We provide:
Firms that have earned ISO 9001, AS9100D and ISO 13485 certifications
Areas known as ISO Class 7 and Class 8 are considered cleanrooms.
How tools and production factories for injection moulding operate in China and the United States
Metal injection moulding (MIM), post-mold heat staking, insert moulding, assembly and overmolding make up the all-inclusive services available.
Based on understanding of parts as small as microscale up to 300 square inches
A lot of experience working with medical-grade materials, including ABS, PEEK, Ultem®, TPEs, Radel®, PSU, Delrin®, Lexan®, PEBAX® and so on
You can also get 3D printing, CNC machining, liquid silicone rubber moulding and urethane casting carried out at the factory.
Get a Same Day Quote
As experts in medical injection molding, we are dedicated to providing high-quality components for critical patient devices used in medication delivery, surgical eye care, endoscopic treatment, digestive health, and more. Get your same-day quote and a risk-free project evaluation.
Injection Molded Components for the Medical & Pharmaceutical Industries
We are experienced in providing all-inclusive plastic injection moulding services at zcmould. Being able to do everything ourselves, our customers enjoy more control and understand exactly what happens with their order. That our injection moulded components are suitable for the pharmaceutical and medical sectors, we depend on materials validated by the FDA and are certified according to ISO standards.
Creating pharmaceutical and medical parts through plastic injection moulding is economical and gives superior results. A lot of parts for equipment, testing equipment, medical devices and tools are manufactured using molding processes.
How We Can Help
With no minimum order quantities and a free prototype tool for on-demand manufacturing orders, we’re the partner you need to get to market faster for projects such as:
Lower volume or hard-to-forecast products
FDA Class I and II devices, or non-implantable components
Early-stage development projects
Components with complex supply chains
Development phases requiring design flexibility
Parts where early process learnings can be applied to production
SKUs that may benefit from a secondary source
Design verification testing, clinical trial submissions, and regulatory body submissions
Advantages of Medical Plastic Injection Molding
ZCmold produces plastic medical parts that will not break down and meet all FDA rules. We use advanced methods of medical injection moulding in our factory to make sure large orders are produced with high-quality precision.
Our medical plastic injection moulding process gives us the following advantages:
Desirable Mechanical Properties: A specialized production environment allows us to produce medical components with key mechanical properties, including impact resistance, which protects against wear and tear, and heat resistance, which maintains material integrity during repeated sterilization.
Reduced Risk of Breakage: Producing components under high pressure enhances their durability, making them more resistant to breakage.
Quality and Regulatory Compliance: RJCMold uses high-quality, medical-grade materials and implements strict quality control measures to meet FDA guidelines for medical products.
Precision Manufacturing: Our high-volume, precision production capabilities enable the mass manufacturing of medical components without sacrificing uniformity or quality.
Product Design and Development Assistance
The whole team is qualified to provide help with your medical device products at any step and level of challenge because we invest regularly in employees with medical device knowledge and skills. We focus on helping our clients early in the development process to apply our plastic engineering knowledge and avoid possible delays and extra costs.
We work side by side with engineering teams from our clients, giving advice on manufacturing medical device parts and supporting the design of moulds, focusing on gate placement, temperature level and ventilation. We give high-quality guidance and assistance that other providers lack because we have extensive understanding and experience of medical device injection moulding.
To improve design for manufacturability, we use Sigma Soft software to run 3D calculations that model every process in the mould: filling, packing and cooling. Because of this, we can solve any potential issues before production of the mould or part.
